Archive for March, 2013

Sawbuck Table Part 4

March 6, 2013

Use the piece representative of the tenon to help you layout and mill the actual tenons.  I used a dado blade on the table saw to rough the tenons to size, then a rabbet plane to help fine tune the fit.



Once the through tenons fit to your satisfaction, create the mortise for the wedges.  The wedges and corresponding mortises are key to the whole structure of the table.  The wedges draw everything tight.

I penciled out layout lines on the tenon and drilled out as much waste as I could on the drill press.  Next I defined the boundaries of the mortise with a marking gauge and knife lines.  These lines are cut rather than marked so that a chisel may be registered in them in the next step.


The angled wall of the mortise does not have to be any exact angle.  I just chop it with a chisel, eyeballing the chisel in reference to an angled pencil line.  Whatever angle you chop with the chisel will be matched by the key later, so the actual number is not important.




I used a Narex mortise chisel for most of the work, and then switched to paring chisels to refine the side walls (not shown).